Good Filtration

Coolant Filtration: A Matter of Dollars and Sense

admin — Wed, 10 Feb 2010 14:18:57 +0000

Ineffective cooling maintenance practices can rob machining shops of valuable savings that can be had by utilizing efficient pumps that receive regular maintenance. While individual savings on cooling equipment for machine shops can vary, depending on a variety of factors, the overall concurrence among Machinists is that an effective cooling maintenance program can reduce cooling costs by up to 80% when compared to ineffective, dated, and aging equipment that tend to be far from the efficiency standards of today's coolant filtration technology.

Coolant filtration systems are the most efficient and easiest way to improve the quality of the coolant systems already in place and reduces the volume of coolant purchased per year and the amount of coolant that must be disposed of and paid to be removed. The idea of going green is not only ecologically friendlier, but transfers to wallet friendly as well, with the reduction of costs incurred by having to drain and replace coolant every two months. With proper filters and pumps in place these replacements can be extended to only having to be performed every 6 months, and in some cases only once a year.

The savings of an excellent coolant filtration system is not only felt with reduction of coolant costs but by the raised level of production as well. Production hold ups based on coolant maintenance can be frustrating to machine shops as well when every machine needs to be utilized and the countless production hours lost in maintenance and repair of failed coolant systems can be the difference in getting ahead of the competition or falling behind the pack. Production is key and coolant filtration is the easiest and fastest way to see positive monetary results.

Dirty coolant can result in reduced quality of output, shortened tool life, and poor surface finish, as well as a variety of environmental issues, ranging from odor to contact dermatitis can be suffered. The conservative estimate of tool cost from augmented wear can reach ten percent of total tool cost. So coolant filtration ends up being a matter of dollars and sense. The sense to understand the cost directly corresponds with the level of coolant filtration.

To keep your shop running strongly and efficiently consider upgrading the level of your filtration system and watch as quality and value soar, while lost productivity and excessive draining and refilling of coolant decreases.

A couple of good companies to look for in this area is US Centrifuge and PRAB/Monlan.

Coolant Filtration Methods for Machining Operations

admin — Sun, 07 Feb 2010 19:56:44 +0000

Depending on the capacity you are looking for, there are many coolant filters on the market. It is important to understand that the three main designs for coolant filtration are magnetic, centrifuge, and media. Media filters are usually split into two types; disposable and permanent. Most manufacturers of coolant filters have all types, depending on your specific application. But each situation is different and that will determine which you need.

When recovering metal cutting fluids and recycling oils from a machining environment, filters are essential to both save you money and save the environment. The benefits of filtering your used coolant can be summarized as follows:

saves money
increases tool life
increases productivity due to less maintenance

If you are in the machining business and cutting ferrous materials a magnetic coolant filtration system will be your best pick. Some magnetic filters can remove as much as 99% of the debris from the coolant.

It is best to use stages and actually remove the magnetic particles first, then filter the remainder through a fiber media. Some systems can also detect pressure drops in coolant delivery and alert you to the need to change the filter. Others can index a new filter into the stream automatically as needed. In this way a fresh layer of filter is exposed and clean coolant runs continuously to the machine.

Another type of filtration for your coolant is the centrifuge. A centrifuge filter system has many advantages over the other types. By using the forces of gravity, this filter system can separate large quantities of metal debris from your liquid coolants. Again this system will almost always be paired will a final stage using a media filter to remove the fine particles that can cause wear on tools. Centrifuge systems that may be worth looking at can be found at US Centrifuge. This company is a leader in this type of filter. Another good company is PRAB/Monlan.

Coolant Filtration Importance to Engine Life

admin — Wed, 30 Dec 2009 23:13:21 +0000

When you are talking about coolant filtration, it is absolutely essential to keep the coolant contaminant free, if you want to keep the diesel engine hot as it should be. Maintaining a good running temperature is important to a diesel engine operation. It is also very important for your radiator, so it doesn't get clogged, to have good coolant filtration. You know there are quite a few things that companies use for filter media in the coolant filtering area that are effective.

Almost all diesel engines have a coolant filter and even many gasoline engines as well. Engine temperature is largely determined and influenced by the amount of contamination in the coolant, as these particles are deposited on the internal parts of the engine and reduce the cooling capacity of the system.

Filtering the coolant, helps to reduce this particle deposition and helps the system to function properly and efficiently. For this reason, it is important that the coolant system have mechanical coolant filtration to remove impurities that are suspended in the coolant. You can also prevent most of the rust from forming if you maintain an alkaline condition.

The filter housing and associated hoses are important components as well and need to be checked during any inspection of the engine. A good coolant filtration system relies on additives, both solid and liquid, to these additives must be in the right proportion for the size of the system. Very few diesel engines come from the factory without a coolant filter, but should you have one of these, you must install your own. One of the main causes of premature failure in diesel and gasoline engines is related to a failure in the coolant system function.

The bottom line on coolant filtration is that if you care about your engine, you will need to start caring about the coolant.

Honeywell Filters – Air Quality Your Can Feel

admin — Fri, 25 Dec 2009 00:19:26 +0000

How many times have you heard that home air quality was one of the most important things you can control regarding your health? Well I hope you have heard it a few times. But have you bought an air purifier yet for your home? If not, I hope to convince you that it is time to research it.

Creative Commons License photo credit: woodleywonderworks

Home air quality has actually gotten much worse since the invention of tons of super insulating building materials. These materials insulate very well, but houses these days don't "breathe" anymore. 15 years ago, the house we lived in had single pane windows that air actually leaked around. We got a lot of fresh air in that house. These days, our houses are so airtight, the molds and dust and pet dander just float around, waiting for us to breathe. Then we get to "be the filter". Your lungs are great filtering wonders, but there is just so much they can take. That is why you should consider a home air purifier, and maybe one that uses Honeywell filters. Honeywell has been in the business of making HEPA filtration devices for many, many years. They have improved considerably over that last 15 years. Today's units, such as the Honeywell 17000, uses a Permanent HEPA Honeywell filter that has a 99.97% minimum effectiveness at collecting airborne particles as small as 0.3 microns from the air as it goes through. This unit is also very quiet, which means a lot if you have been around the loud units of the past.

A carbon filter is used as a pre-treatment to help remove odors and organic compounds that prolongs the life of the main filter. Honeywell filters are the leaders in this industry and this is a company that you can rely on. Most of their air purifiers come with a 5 year warranty.

Air Filters For Good Home Air Quality

admin — Sat, 19 Dec 2009 20:07:18 +0000

How many things do you do to protect yourself everyday from both harm and disease? If you think about it, you do a lot. But many times we forget the one of the easiest ways we can protect our bodies, and that is by watching what we breathe. Home air purifiers can significantly reduce the airborne pollutants in our homes and will pay us back in huge health benefits. Many people have asthma, COPD, or other breathing difficulties and these people can benefit even more from a home air purifier.

Creative Commons License photo credit: nateOne

When you first get an air filter system, be sure to look into the filter itself. It should be a HEPA type filter. HEPA means a High Efficiency Particulate Air filter. This type of filter will remove particles down to about the .3 Microns level. That is much smaller than you can see. These are the particles that get into your lungs and cause many problems. They consist of pet dander, dust, allergens, pollen, and many other things. It makes sense that we shouldn't breathe them and any decent home improvement tips site would tell you that.

If you , or anyone in your family, suffers from Asthma or any other respiratory disease, a air purifier is essential for your home. On this site you can find links to all the filters and systems you need, no matter what the brand. I have consolidated all the brands here to make your shopping easier.

Be sure to bookmark this site and come back for all your filter needs.

NEW LIVING ALPINE FRESH AIR PURIFIER OZONE UV CLEANER
US $229.95

ORECK XL PRO TABLETOP AIR PURIFIER TRUMAN CEL
US $134.00

CARRIER INFINITY THERMOSTAT SYSTXCCUID01 B NIB
US $192.50

AMCOR AF 11000 BTU White Portable Air Conditioner AC
US $296.95

HOLMES LIFELONG TOWER HEPA AIR CLEANER HAP1200
US $15.45

2 NEW IONIC AIR FILTER PURIFIER UV CLEANER IONIZER S
US $109.95

SHARP CV P10PC 10000BTU PORTABLE AIR CONDITIONER WHITE
US $108.49

NEW LIVING ALPINE FRESH AIR PURIFIER OZONE GENERATOR
US $169.95

Sharper Image Ionic Breeze SI867 Quadra Pro Plus Filter
US $84.99

Sharper Image Ionic Breeze SI861 GP Air Filter Purifier
US $119.99

Sharper Image Ionic Breeze GP SI830 UV Air Filter BLACK
US $124.99